Trash Can Mould

 

Mould name	7.8 Gallon Kitchen Trash Can Mould
Product material	HDPE
Product Size	21.37inches(H)x10.87inches(W)x14.75inches(D)
Product Weight	18.5 pounds
Mould material for cavity &. Core	718
Mould base	C45
Injection system	Cold runner
Suitable injection machine	850T
Mould lifetime	More than 500,000pcs
Mould ready time	After design is finalized, 70 days

 

 

Injection mould design is a crucial aspect of the manufacturing process for plastic products. It involves creating a mould that will be used to shape the plastic materials into the desired product. This process is essential as it enables manufacturers to produce consistent, high-quality plastic products that meet the needs of their customers.

 

 

 

Making a plastic trash can mould may seem like a daunting task, but with the right materials and steps, it can be achieved successfully. Having a trash can mold allows you to create the same product multiple times and ensure consistency in your production. Here are the steps to follow:

1. Design the Mould: The first step is to come up with a design that you want your trash can to have. Draw out the design and make sure you take note of the dimensions of the trash can.

2. Create a Prototype: Once you have your design, you can now create a prototype using cardboard or any other easily moldable material. This will enable you to have a visual representation of the design and solidify the mold's dimensions and features.

3. Make a Mould Box: A mold box is necessary to create a cavity where the plastic is poured. You can create a mold box using any easily accessible material, such as wood or PVC.

4. Mix the Mould Material: Prepare the mould material by mixing the liquid rubber and catalyst. Ensure the mixture is well stirred to avoid lumps and bubbles.

5. Pour the Mould Material: Once the mixture is well mixed, pour it into the mould box. Be careful not to pour too much as it will overflow.

6. Place Prototype inside the Mould: Dip the prototype made earlier into the mould material slowly, tap lightly to remove any air bubbles, and let it settle into the mold. Ensure the prototype is well in place.

7. Leave to Cure: Allow the mould material to cure according to the manufacturer's instructions. This can take anywhere between a few hours to a few days, depending on the material used.

8. Remove the Prototype: Once the mould material has cured, carefully remove the cardboard prototype from the mold.

9. Pour the Molten Plastic: Preheat the plastic material and pour it into the mold cavity slowly and carefully. Be sure to release the plastic material through the funnel into the mould box.

10. Let it Set: Leave the plastic material in the mould to set for a few hours, or according to the manufacturer's instructions.

11. Release the Plastic Can: Once the plastic has set, release the plastic trash can by disassembling the mould box. You now have a brand new plastic trash can.

In conclusion, Making a plastic trash can mould may seem like a daunting task, but it can be done successfully with patience and diligence. Once you have mastered the process, you can create as many plastic trash cans as you need. Always ensure to follow the manufacturer's instructions when using materials and tools.

 

 

 

Material HDPE, also known as high-density polyethylene, is a versatile plastic material that is widely used in various industries. Its outstanding properties make it a popular choice for many applications.

One of the main advantages of HDPE is its high strength-to-density ratio. It is stronger and more durable than many other types of plastic, which makes it ideal for applications that require high-strength materials. Additionally, HDPE is resistant to impact, chemicals, and UV rays, which makes it a highly useful material for outdoor applications.

HDPE is also very lightweight, which makes it easy to handle and transport. It is also very easy to fabricate, so it can be molded, welded, and formed into a wide range of shapes and sizes. This versatility has made it a popular material in the manufacturing industry.

Another key advantage of HDPE is its sustainability. It is 100% recyclable, which means it can be melted down and used again and again, making it an eco-friendly choice for many applications.

Overall, HDPE is an amazing material with many positive attributes. It is strong, durable, versatile, lightweight, and sustainable, which makes it a popular choice for many applications. Its widespread usage and strong reputation in the industry demonstrate just how valuable this material is.

 

 

 

 

Mould maintenance is crucial for ensuring the quality of the finished plastic products. Here are some tips to help you maintain your moulds and keep them in good working condition.

1. Clean the mould regularly: It is essential to clean the injection mould regularly to prevent buildup of dust, debris, and other contaminants. A dirty mould not only affects the quality of the finished product but also shortens the mould's lifespan. Use a soft cloth, mild detergent, and water to clean the mould. Avoid using abrasive cleaners or scrubbers as they can cause damage to the mould's surface.

2. Inspect the mould for damage: Regular inspection of the mould can help detect any damage, such as cracks, chips, or scratches on its surface. Damaged moulds can affect the quality of the finished product and may even compromise safety. Repair or replace any damaged parts immediately to prevent any further damage.

3. Lubricate the mould: Mould lubrication is vital for the smooth operation of the injection mould. Proper lubrication ensures that the mould's moving parts are not subject to excessive friction or wear and tear. Maintenance personnel should use the recommended lubricants specified by the manufacturer.

 

 

4. Store the mould correctly: Proper storage is essential for maintaining the trash can mould's quality and prolonging its lifespan. Store the mould in a clean and dry place, away from direct sunlight or extreme temperatures. Avoid storing the mould near chemicals, dust, or other contaminants.

5. Train maintenance personnel: Proper training of maintenance personnel is crucial for the overall maintenance of the mould. Maintenance personnel should have the knowledge and skills necessary to perform routine maintenance tasks, as well as detect and repair any damages or defects. Regular training programs can help keep maintenance personnel informed on the latest maintenance techniques and procedures.

In conclusion, proper maintenance of injection molds is essential for ensuring the quality of plastic products, prolonging mould life, and minimizing downtime. A well-maintained mold can help save costs and increase productivity, leading to a more successful manufacturing operation.

 

 

Mould Steel

Hot Runner System

Standard Parts

 

 

1. Our experience in plastic injection mould design and production is unmatched. Our team of professionals has been in the industry for years, and each of them is highly skilled in the art and science of plastic mold manufacturing. With our expertise, we can deliver quality products that meet your specifications in a timely and cost-effective manner.

2. We pride ourselves on our attention to detail. When you work with us, we will carefully analyze your requirements and specifications and work closely with you to ensure that the final product meets all of your needs. We follow strict quality control protocols to ensure that each part we produce conforms to the highest standards.

3. We have access to state-of-the-art machinery and equipment that enables us to provide a wide range of molding options. We can handle everything from basic molds to complex designs, and we have the necessary tools to produce both small and large parts with ease.

4. Our commitment to innovation means that we are always searching for new ways to improve our service. We are constantly investing in the latest technology and techniques to ensure that our products are of the highest quality and that our processes are as efficient as possible.

5. We pride ourselves on our ability to deliver exceptional customer service. Our team is always available to answer your questions and address any concerns. We are dedicated to ensuring that our clients are completely satisfied with our products and services and will go above and beyond to make sure that we meet your expectations.

In conclusion, if you're in need of top-quality plastic mould manufacturing, look no further than our team. We offer unmatched expertise, attention to detail, access to state-of-the-art equipment, innovative solutions, and top-tier customer service.

 

 

 

http://www.mouldsinjection.com/